SOLDERING SYSTEM｜FA-1100/FA-1000 Series｜Soldering Systems｜Products

SOLDERING SYSTEM
FA-1000 Series

Economical, Soldering System

Package Contents

Features

Specifications

Replacement Tips

Replacement Parts

Desktop Soldering System

Common features of FA-1100 and 1000 series

• 150W integrated heater gives both accurate tip temperatures and lower running costs.
• Compact sensor eliminates direct heat from heater.
• Tight heater coil and tip sensor slash rise and recovery times.
• We make our tips in-house. Japanese quality for your needs.
• N₂ soldering is available.

System can be configured by selecting the required units.

Functions required for automatic soldering are sold as separate units.
Lower price point can be realized by purchasing necessary units separately.

Please refer to FA-1000 series Configuration Guide from below.

Sample Robot Configuration

Control Unit FA-1000

High performance control unit. 256 soldering conditions can be registered.
• I/O port as standard equipment can be connected with various robots.
• Easy-to-operate multi-language touch panel
• Memory card function and tip temperature output to monitor can be added as options.

About Optional Functions
• Memory Card Reader / Writer
You can save soldering configurations on memory cards. Very useful to copy the data to other FA-1000 Control Units and also to backup.
• 1-5 V Analog Voltage Output
Tip temperature is output by 1-5 V analog voltage. An off-the-shelf data logger would be helpful to monitor temperature control.

Solder Feeder Unit FA-1000FD

• Stepping motor controls feed amount precisely.
• Solder wire diameter can be changed by replacing V-groove unit / Clog-detection unit only.
• Use convenient solder-feeding knob to adjust position of solder feed.

Clog-Detection Unit FA-1000FDB

Detect solder clogs immediately.
Prevent solder buckling. (When using FA-1000 FD)

Solder Reel Holder FA-1000RH1

Solder-Finish Sensor
*Solder not included

Solder-Receiving Tube FA-1000VTB

This tube passes solder from the solder reel holder to the V-groove unit. Select the most suitable tube by robot type and solder diameter.

Soldering Unit FA-1000SD

Compact and easily installed on robots and devices.
Built-in linear guide makes high-precision soldering possible. (Stroke length 10mm)
Easier to replace tips with new improved mechanism. (Tip not included)

V-Groove Unit FA-1000VU

• Swappable gearbox can make V-groove.
• Vertical grooved rollers prevent solder slippage.
• Flux gas inside the solder can easily escape by V-grooving processing on the solder, and it is possible to reduce “solder and flux scattering” which causes defects.

Air Blow Tip Cleaner FA-1000CL

Fan to suck up flux during air-blow cleaning is included. Easy to clean and maintain.

To attach Air Blow Tip Cleaner, you need Fixing Plate for Air Blow Tip Cleaner.

FA-1000CLP1 : For small robot (FA-3204)
FA-1000CLP2 : For big robot (FA-3304, FA-3404)

Includes a fan for sucking flux when the air blows.

Diagonal Driver FA-1000SL

The up and down strokes of the FA-1000SD (Soldering unit) are air-driven.
Up/Down detection sensor.
Stroke length: 10mm / 4mm

Brush Tip Cleaner FA-1000BC

To install to a robot, the Fixing Plate for the Air Blow Tip Cleaner is necessary.

Removes scorching of flux on the tip that cannot be removed by Air-blow cleaner.

Example of Customization

Example for FA-1000 with Kawasaki Robot (Dual-Arm collaborative SCARA Robot duAro)

*Use for English subtitles.

Example for FA-1000 with DENSO COBOTTA (Collaborative Robot)

Product Specifications

		FA-3204A	FA-3304A	FA-3404A
Axis Type		Regular 4-Axis, Optional 2-Axis (Max. 6-Axis)
Operating Range	X-Axis	200㎜	300㎜	400㎜
	Y-Axis	200㎜	320㎜	400㎜
	Z-Axis	50㎜	100㎜	100㎜
	R-Axis	±120°(Max.±360°)	±120°(Max.±360°)	±120°(Max.±360°)
Shape		Cantilever type	Gate type	Cantilever type
Maximum Portable Load (Workpiece)		7㎏	15㎏	15㎏
Maximum Speed <PTP Movement>	X, Y-Axis	700㎜/sec	900㎜/sec	900㎜/sec
	Z-Axis	250㎜/sec	400㎜/sec	400㎜/sec
	R-Axis	600°/sec	900°/sec	900°/sec
Maximum Speed <CP Movement>	X, Y, Z Combined Speed	600㎜/sec	850㎜/sec	850㎜/sec
Repeatability	X, Y-Axis	±0.01㎜
	Z-Axis	±0.01㎜
	R-Axis	±0.008°
Work Size (Maximum Size of Jig)		200㎜×145㎜	300㎜×275㎜	400㎜×355㎜
Teaching Method		Remote teaching (JOG)/ Manual Data Input (MDI)
Teaching System		Direct teaching using the optional Teaching Pendant
		Off-line teaching with optional PC Software from a PC
Teaching Pendant Display	Measurement Units	mm、inch
	Languages	Japanese, English, French, Spanish, Italian, German, Korean, Simplified Chinese, Traditional Chinese, Czech, Vietnamese.
Program Capacity		999 programs
Data Capacity		Up to 32,000 Points
External Input/Output	I/O-SYS (Standard)	16 Inputs, 16 Outputs
	I/O-1 (Standard)	8 Inputs, 8 Outputs (including 4 relay outputs) *For connecting with optional FA-1000TCM
	I/O-MT/I/O-S	I/O-MT: External Motor Control (Option)
		I/O-S: For connecting with interlock device such as area sensor (Option)
	COM1 (Standard)	RC-232C for external device control, COM commands
	COM2 (Standard)	RC-232C for external device control (for connecting with FA-1000)
	COM3 (Standard)	RC-232C for external device control
	MEMORY (Standard)	For USB memory connection
	LAN (Standard)	For PC connection via the Ethernet (10BASE-T/100BASE-TX)
		(Robot control via control commands, Connection to (optional) PC software)
Simple PLC Function		Max. 100 programs, Up to 1,000 steps/1 program
Drive Method		5 phase pulse motor drive
Control Method		PTP (Point to Point) control, CP (Continuous Path) control
Interpolation		3-dimensional linear and arc interpolation
Power Source		AC100~120V (Single Phase)
		AC220~240V (Single Phase)
Power Consumption		200W
Operating Enviroment	Temperature	0~40℃
	Relative Humidity	20-90% (Without condensation)
	Elevation	Up to 1,000m